What if the end face of the aluminum cutting machine equipment cutting products is not vertical?
Aluminum cutting machine equipment is widely used in all kinds of aluminum products sawing work. In order to meet the appearance and functional requirements, the manufacturing principle is to use aluminum ingots as raw materials, extrude aluminum profiles through extruders, and then cut into semi-finished products by aluminum cutting machine equipment according to the length requirements. Due to the different appearance and shape of aluminum profile products, and if some soft special-shaped products are encountered, the cutting difficulty of aluminum cutting machine equipment will increase, even some materials cannot be cut directly, and product fixtures need to be installed, otherwise the product will be easily pressed and deformed during sawing, or the product will not be firmly pressed to affect the cutting verticality.
Lead to product cutting verticality does not understand, there are many factors. It is not only the product shape problem mentioned above, but also the problem of the operator and the aluminum cutting machine equipment itself. Then we need to find out the problems one by one and solve the problems again.
1. Material issues. Sometimes due to the particularity of the shape of the material, it is difficult to press the material, and the material is prone to tilt when sawing, resulting in non-vertical end faces. You can first change the direction or quantity of material placement, or adjust the pressing pressure to see if it is improved. In addition, we can also test cutting analysis by replacing other materials. If sawing with other materials also has this problem, it means that it is not a material shape problem. If sawing with other materials does not have this problem, it is the original material shape problem. At this time, it is necessary to install a product fixture to achieve the function of clamping the product.
(2) Operational issues. Sometimes when sawing some solid materials, the saw blade swing will increase due to the fast feed load. At this time, the feed speed of the aluminum cutting machine equipment can be appropriately reduced, and then see if the problem is improved. In addition, attention should be paid to whether there is waste on the table top of the aluminum cutting machine. Excessive waste will affect the straightness of the material placement. If there is, it can be cleaned up with an air gun. At the same time, it is also necessary to observe whether the cut raw material products are bent. After the bent raw material is sawed, the end face of the product will not be vertical.
3, the cut is too short. Some aluminum cutting machine equipment table sawing seam is almost 10MM, saw blade on both sides will generally be left blank about 3MM, when the cutting product is too short, it is not easy to press the product, such as cutting length is less than 10MM, the product is easy to tilt after sawing, at this time the saw blade retreating will easily scratch the surface of the material, thus affecting its surface verticality and smoothness. When sawing short products, we can lay a layer of epoxy resin board on the table top, and the saw seam on the table top is formed by cutting the saw blade, which can reduce the scraping problem caused by cutting the product too short. However, it should be noted that the epoxy resin board is easy to wear and needs to be replaced regularly, otherwise it will affect the use effect after excessive wear.
The equipment itself. After excluding the above factors, the problem cannot be solved, which may be the deviation of the guide rail of the aluminum cutting machine equipment or the deviation of the table top backer. At this time, it is necessary to measure and adjust by using a dial indicator and an angle ruler. The specific method can be solved by consulting the after-sales personnel of the aluminum cutting machine equipment manufacturer.